Adding drop sides expands your vehicle’s loading area and offers flexible transport options. But is building them yourself worth it? In this article, you’ll learn everything you need to know about “DIY drop sides” – from planning to assembly.
What Does “DIY Drop Sides” Mean?
“DIY drop sides” means you construct and mount the side extensions for your vehicle yourself, instead of buying a ready-made product. This can be appealing for cost reasons as well as the desire for individual customization. From a technical perspective, it requires manual skills and a basic understanding of vehicle technology. But don’t worry, with the right guide, the project is feasible even for hobbyists.
The Drop Side: Definition and Origin
A drop side is an extension of a vehicle’s existing side panel, usually on a pickup truck or trailer. It increases the loading volume and allows for the transport of bulky goods. Originally from the commercial sector, drop sides are now increasingly used in the private sector as well.
Step-by-Step Guide to Building Drop Sides
- Planning: Precisely measure your vehicle’s loading area. Determine the desired height and material thickness for the drop sides. Create a sketch or a construction plan.
- Material Procurement: Obtain suitable material, such as sheet steel, aluminum profiles, or wood. Pay attention to the stability and weather resistance of the material.
- Cutting: Cut the materials according to your construction plan. Use suitable tools for this, such as metal shears, a jigsaw, or an angle grinder (Flex).
- Assembly: Connect the individual parts of the drop sides. Welding, screwing, or riveting are common joining methods.
- Surface Treatment: Treat the drop sides with rust-proofing paint or another suitable coating to protect them from corrosion.
- Fastening: Securely attach the drop sides to your vehicle’s existing side panels. Use sturdy bolts and nuts for this.
Advantages of Building Your Own
Building your own drop sides offers several advantages. You can design the sides exactly according to your needs and reduce material costs compared to a finished product. “The possibility of individual customization is a decisive advantage of DIY,” says the American automotive expert Robert Miller in his book “Truck Modifications for Beginners”.
Safety Instructions
When building and assembling the drop sides, be sure to comply with applicable safety regulations. Ensure stable construction and secure fastening. Incorrectly assembled drop sides can lead to accidents.
Frequently Asked Questions
- What is the best material for drop sides? Steel, aluminum, and wood are common materials. The choice depends on your individual requirements.
- How high can drop sides be? The permissible height depends on the legal regulations in your country.
- Do I need a special permit for drop sides? In some countries, registration in the vehicle documents is required.
Related Topics
- Building a Trailer Hitch Yourself
- Building a Truck Bed Liner Yourself
Need Support?
Do you need help building your drop sides? Our experts at autorepairaid.com are happy to assist you. Contact us for individual consultation.
Conclusion
“DIY drop sides” is a challenging but rewarding project. With proper planning and execution, you can optimally expand your loading area and save costs. However, be sure to observe the safety instructions and seek professional help if necessary.
